Projects to Date

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Hornsea 3, developed by Ørsted, is one of the world’s largest offshore wind farms. For the first time, Cadeler takes responsibility for the full transport and installation of all foundations, requiring the design, procurement, and fabrication of complex mission equipment (ME). These bespoke lifting, transport, and storage tools are large-scale, uniquely engineered, and remotely operated — their quality and performance are central to safe and efficient offshore installation.

• Lead quality assurance and control for all mission equipment manufacturing.
• Ensure strict compliance of fabrication with technical specifications, safety standards, and performance requirements.
• Manage supplier NCRs and embed the use of eviFile for issue tracking and resolution.
• Supervise and co-ordinate QC inspectors across multiple global suppliers.
• Review and approve supplier quality documentation (ITPs, FMEAs, procedures, as-builts).
• Chair regular Quality Activity Plan (QAP) meetings to align expectations across packages.
• Witness inspection and test plan (ITP) points to verify critical quality gates.
• Step in personally to perform inspections where required to maintain timelines and standards.

Curonian Nord is set to become Lithuania’s first offshore wind farm in the Baltic Sea, developed by Ignitis Renewables. The project will play a critical role in diversifying Lithuania’s energy mix, supporting regional energy independence, and advancing the country’s renewable energy targets. Currently in early feasibility and FEED stage, Curonian Nord includes offshore substations and associated mission-critical equipment that will be central to the project’s success.

• Embedded in the client’s management team for the offshore substation package.
• Developing Fabrication Employer Requirements for OSS structures and equipment.
• Conducting technical assessments of contractor proposals and providing recommendations.
• Supporting the Package Manager with fabrication strategies, schedules, and planning.
• Providing early input into project execution planning and the master program.
• Establishing baseline quality and HSE expectations.
• Engaging globally with the fabrication supply chain to assess capabilities and readiness.

• Initiated global supply chain engagement to identify suitable fabrication contractors.
• Provided input into FEED design development and master program planning.
• Supported Ignitis Renewables in shaping OSS package strategy and preparing for contractor onboarding.
• Positioned the project for transition from early feasibility into execution readiness.

Moray West is an 882 MW offshore wind farm in the Outer Moray Firth, Scotland, and the sister project to Moray East. The development features 60 Siemens Gamesa 14.7 MW turbines, supported by monopile and transition piece foundations fabricated across multiple international yards. Once operational, the project will supply renewable power to more than 1.3 million UK homes.

Senior Fabrication Lead 

• Early core member of the employer’s fabrication team, helping establish the project from the outset.
• Drafted the Project Execution Plan, Quality Execution Plan, and Employer Requirements.
• Conducted supplier audits leading to contract awards: Dajin (China) – 48 MPs, Navantia/Windar (Spain) – 12 MPs, Lamprell (UAE) – 60 TPs.
• Provided leadership to the employer fabrication team and mentored graduates.
• Oversaw contractor delivery in engineering, quality, and construction of substructures.
• Monitored fabrication progress and reported milestones, risks, and issues to the Project Board.
• Implemented the project quality system (Aproplan) and strengthened HSE culture across all fabrication yards.
   

Site Manager – Transition Pieces, UAE 

• Relocated to Lamprell’s yard in Sharjah to directly manage the fabrication of 60 transition pieces.
• Oversaw all aspects of site fabrication, inspections, audits, and schedule control.
• Led a team of 22 expats and local staff, ensuring quality, safety, and productivity.
• Acted as liaison between the UK project team, contractors, and sub-suppliers to resolve technical and delivery issues.
• Managed fabrication documentation (ITPs, RAMS, procedures, drawings), FAT records, and as-built dossiers.
• Oversaw snagging management through Snag Master, driving completion and handover.
• Embedded a strong safety culture and ensured compliance with contractor and HSE requirements.

• Delivered monopile and transition piece fabrication successfully across three international yards (Spain, China, UAE).
• Achieved on-time delivery of transition pieces in the UAE under direct site management.
• Strengthened client oversight and continuity from project set-up through to final site execution.
• Supported the project’s progress towards generating renewable electricity for over 1.3 million UK homes.

The TwinHub project is a floating offshore wind demonstrator located at the former Wave Hub site in Cornwall. Developed by Hexicon, it is the first twin-turbine floating foundation in UK waters and a key step forward for floating offshore wind technology. TwinHub aims to accelerate the deployment of floating wind in the UK, unlocking new renewable capacity and supporting the regional supply chain.

• Consulted on fabrication, assembly, and float-off methodologies for the TwinHub demonstrator.
• Engaged with suppliers worldwide to evaluate project execution models and readiness.
• Provided input to project execution planning in preparation for the Contracts for Difference (CfD) auction.
• Supported Hexicon in de-risking technical and delivery strategies for floating wind.

• Delivered execution models to guide fabrication and assembly.
• Strengthened Hexicon’s competitive position in CfD Allocation Round 4.
• TwinHub became the first-ever floating offshore wind project in the UK to be awarded a CfD, securing its place in July 2022 as the only floating project to win a contract in AR4.

Moray East is a 950 MW offshore wind farm located in the Outer Moray Firth, off Scotland’s north-east coast. The project consists of 100 Vestas V164-9.5 MW turbines, supported by jacket substructures and offshore substations. Once operational, it supplies renewable electricity to around one million homes.

• Awarded responsibility for the engineering, construction, and final acceptance of WTG and OSP substructures, through to handover.
• Ensured design compliance, QA/QC, installation, and commissioning activities were executed to specification.
• Acted as the client’s interface between the office and fabrication sites, advising on technical and financial matters.
• Travelled extensively to fabrication yards to represent the client at inspections, audits, and progress meetings.
• Managed and co-ordinated fabrication documentation, including ITPs, RAMS, procedures, specifications, and drawings.
• Oversaw snagging software (Snag Master) and co-ordinated FAT and as-built documentation.
• Supported contractors on-site, resolving technical queries, change requests, and NCRs.
• Led the HSE function for fabrication, embedding a strong safety culture and ensuring all reporting fed into the project’s HSE management.

• Delivered engineering, fabrication, and acceptance milestones on schedule.
• Optimised asset quality by managing and co-ordinating site quality representatives throughout production and handover.
• Strengthened client oversight of fabrication, ensuring compliance, documentation control, and safety management.
• Supported the successful progress of Moray East towards becoming a fully operational offshore wind farm supplying clean energy to the UK grid.